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Engineered for versatility and German-built durability, the VCI Series redefines mobile impact crushing—delivering cubical aggregates, high reduction ratios, and on-demand mobility for limestone quarries, urban recycling, and infrastructure projects. Unlike traditional crushers, its horizontal shaft impactor (HSI) design prioritizes particle shape and efficiency, making it ideal for materials ≤150MPa compressive strength (e.g., limestone, sandstone, concrete rubble).
Core Technology: The Viper™ Impactor Advantage
At its heart lies the Viper™ 1315 Rotor—a 3.2m forged steel rotor spinning at 400–600 RPM, armed with Mn18Cr2 high-manganese hammers (1, 200kJ impact energy per strike). This generates a 1:20 crushing ratio, reducing 350mm limestone boulders directly into 0–31.5mm cubical aggregates in one pass—eliminating secondary crushing for 25% lower operational costs. Hydraulic-adjustable aprons (10–120mm gap) adapt to feed variations in real time, ensuring consistent gradation even for mixed materials.
Mobility Redesigned for Any Job
Track-Mounted Agility
The all-steel crawler chassis (320mm-wide tracks) conquers 35° slopes and wet terrain, self-propelling at 2.5km/h off-road (e.g., Indonesian limestone pits) or 10km/h on highways with retractable conveyors. No trailer needed—saving 8+ hours/month on transcontinental mine moves.
3-in-1 Integrated Design
A fully self-contained unit—vibrating feeder (2m³ hopper with metal detection), impactor, and 2-deck screen (6m² area)—deploys in 30 minutes without foundations. In Berlin’s subway expansion, the VCI-1315RS processed 800t/day of concrete rubble into 0–16mm 再生骨料，cutting landfill costs by €4.2/ton while meeting EU noise limits (85dB).
Smart Systems for Unmatched Productivity
VRTX-Pilot Control: AI-powered sensors monitor rotor vibration and bearing temperature, predicting hammer wear (±5% accuracy). In a Saudi limestone operation, this system preempted a 48-hour downtime by alerting operators to replace worn liners—saving $17, 000 in lost production.
Auto-Gap Adjustment: Pressure sensors analyze material hardness, automatically tilting aprons (±15°) to optimize throughput. This boosted limestone processing from 220t/h to 260t/h in a Texas quarry, with 8% lower fuel consumption.
Durability Built for 10, 000+ Hours
Modular Wear Parts: Hammer tips are replaceable in 4 hours (vs. 8 hours for full hammers), cutting maintenance costs by 60%. Cr26 alloy liners withstand 1, 800+ hours of abrasive sandstone crushing.
Sealed for Any Climate: IP66-rated electrics and labyrinth-sealed bearings ensure 21-day continuous operation in West African monsoons—triple the industry average for moisture-prone environments.
Real-World Performance
In Spain’s Guadalajara aggregates plant, the VCI-1315RS produced 240t/h of 0–20mm limestone with 92% cubical particles (EN 12620 compliant), outperforming jaw crushers by 18% in concrete-grade quality. Its diesel-electric hybrid system (190kW Cummins + 200kW electric motor) slashed fuel use by 15% compared to 竞品，achieving 28L/h during 8-hour shifts.
Why VCI Leads in Mobile Impact Crushing
Cost Efficiency: Eliminates 30–50km haulage with on-site processing—payback period
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